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JOHNMED INDUSTRY logo JOHNMED INDUSTRY
Sialkot · Pakistan

Manufacturing

How an instrument gets made

Ten stages between bar stock and a packed carton. Nothing moves to the next stage until the previous one checks out.

Blueprint drawing of an orthodontic plier
01

Raw material

Steel bar and strip is received against specification and set aside by grade before anything is cut.

02

Forging & forming

Blanks are drop-forged or formed so the grain follows the shape of the finished instrument.

03

Machining

Profiles, box joints, screw holes and serrations are machined to the drawing.

04

Grinding

Blades, jaws and working faces are ground to the pattern and checked against the master sample.

05

Heat treatment

Instruments are hardened and tempered so the working edge holds without becoming brittle.

06

Polishing & finishing

Satin, mirror or matte finishes are applied by hand, then passivated.

07

Assembly & setting

Joints are set, tension adjusted, and the action is opened and closed until it runs clean.

08

Quality inspection

Dimensions, action, edge and finish are checked piece by piece.

09

Packaging

Instruments are packed to the customer’s marking and labelling requirements.

10

Export

Documents are prepared and the consignment is handed to the agreed forwarder.

Custom work

Made to your drawing

01

Send a reference

A drawing, a photograph, a competitor code or a physical sample — any of these is enough to start.

02

Sample first

We produce a sample for approval before a production run begins, so the pattern is agreed in steel, not on paper.

03

Your marking

Private-label laser marking, your carton and your labelling for export shipments.

Discuss a custom pattern